The Form 5 Malleable Iron Conduit Outlet Bodies, Covers & Gaskets from Eaton’s Crouse-Hinds are versatile components designed for conduit systems in industrial and electrical applications. These conduit bodies facilitate conductor pulling, splicing, and maintenance while supporting various conduit configurations. Available in multiple types (LB, TB, X, etc.), sizes (1/2″ to 4″), and with optional features, they offer durability and flexibility for demanding environments. Below, we detail their features, specifications, applications, benefits, and complete ordering information.

Description

What are Form 5 Malleable Iron Conduit Outlet Bodies?

Form 5 conduit outlet bodies are robust fittings made from malleable iron, interchangeable with Appleton Form 35 bodies. They feature built-in rollers (1-1/4″ to 4″ sizes), smooth bushings for wire protection, and neoprene gaskets convertible to open type. Covers in sheet steel or malleable iron, secured with stainless steel screws, provide additional capacity and a NEMA 4 rating (1/4″ to 3″ rigid bodies with integral covers). Manufactured by Crouse-Hinds, these bodies are ideal for conduit system versatility and longevity.

Key Features

  • Material: Malleable iron bodies, neoprene gaskets, sheet steel or malleable covers, stainless steel screws.
  • Finish: Electrogalvanized with aluminum acrylic paint (malleable iron), natural (neoprene, stainless steel), electrogalvanized (sheet steel).
  • Design: Rollers on 1-1/4″ to 4″ C and LB types, smooth bushings, convertible gaskets, domed covers.
  • Certifications: UL 514B, cUL/CSA C22.2 No. 18, NEMA 4 (select sizes).
  • Compatibility: Interchangeable with Appleton Form 35 conduit bodies.

Technical Specifications

Specification Details
Material Bodies: Malleable iron; Gaskets: Neoprene; Covers: Sheet steel or malleable iron; Screws: Stainless steel
Standard Finish Malleable iron: Electrogalvanized and aluminum acrylic paint; Neoprene: Natural; Sheet steel: Electrogalvanized; Stainless steel: Natural
Sizes Available 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2″, 2-1/2″, 3″, 3-1/2″, 4″
Certifications UL File No. E-15022, UL Standard 514B, cUL/CSA to CSA C22.2 No. 18
NEMA Rating NEMA 4 (1/4″ to 3″ rigid bodies with integral gasket cover)
Manufacturer Eaton Crouse-Hinds

Applications

Form 5 conduit outlet bodies are used in conduit systems to:

  • Serve as pull outlets for conductor installation.
  • Provide openings for splices and taps.
  • Act as mounting points for lighting fixtures and wiring devices.
  • Connect conduit sections and enable branch runs.
  • Facilitate 90-degree bends and conductor access for maintenance.

Why Choose Form 5 Conduit Outlet Bodies?

  1. Versatility: Supports multiple conduit configurations and maintenance needs.
  2. Durability: Malleable iron construction with protective finishes.
  3. Ease of Use: Rollers and bushings simplify wire pulling and protect insulation.
  4. NEMA 4 Rating: Ensures watertight performance in select sizes.

Full Ordering Information

The Form 5 series offers various types (LB, TB, X, etc.), sizes, and optional features. Below is the complete ordering information based on the document, with catalog numbers and specifications.

TYPE LB (Back-to-Back Elbow)

Cat. # Size Internal Vol. (cu. in.) Unit Qty. Wt. lbs. per 100
LB50M 1/2″ Not listed* Not listed* Not listed*
LB75M 3/4″ Not listed* Not listed* Not listed*
LB100M 1″ Not listed* Not listed* Not listed*
LB125M 1-1/4″ Not listed* Not listed* Not listed*
LB150M 1-1/2″ Not listed* Not listed* Not listed*
LB200M 2″ Not listed* Not listed* Not listed*
LB250M 2-1/2″ Not listed* Not listed* Not listed*
LB300M 3″ Not listed* Not listed* Not listed*
LB350M 3-1/2″ Not listed* Not listed* Not listed*
LB400M 4″ Not listed* Not listed* Not listed*
*Note: LB type table was incomplete in OCR (page 2); dimensions provided on page 4.

TYPE TB (Tee with Back Hub)

Cat. # Size Internal Vol. (cu. in.) Unit Qty. Wt. lbs. per 100 Max. No. of Conductors
TB50M 1/2″ 5.0 10 153 N/A
TB75M 3/4″ 8.0 10 170 3 #6 AWG
TB100M 1″ 13.0 10 210 3 #4 AWG
TB125M 1-1/4″ 25.0 5 355 3 #2 AWG
TB150M 1-1/2″ 28.0 5 365 3 #2 AWG
TB200M 2″ 70.0 1 601 3 #2/0 AWG

TYPE X (Cross)

Cat. # Size Internal Vol. (cu. in.) Unit Qty. Wt. lbs. per 100 Max. No. of Conductors
X50M 1/2″ 5.0 10 170 3 #6 AWG
X75M 3/4″ 8.0 10 190 3 #6 AWG
X100M 1″ 13.0 10 235 3 #4 AWG
X125M 1-1/4″ 25.0 5 395 3 #2 AWG
X150M 1-1/2″ 28.0 5 405 3 #2 AWG
X200M 2″ 70.0 1 665 3 #2/0 AWG

Covers

Sheet Steel Covers

Cat. # Size Unit Qty. Wt. lbs. per 100
K50S 1/2″ 50 9
K75S 3/4″ 50 13
K100S 1″ 50 18
K125S 1-1/4″ 50 31
K200S 2″ 10 48
K250S 2-1/2″ 5 75
K350S 3″ 5 75

Cast Iron Covers

Cat. # Size Unit Qty. Wt. lbs. per 100
K50CM 1/2″ 50 25
K75CM 3/4″ 50 31
K100CM 1″ 50 41
K125CM 1-1/4″ 20 91
K200CM 2″ 10 160
K250CM 2-1/2″ 5 285
K350CM 3″ 5 285

Neoprene Gaskets (Perforated Center)

Cat. # Size Unit Qty. Wt. lbs. per 100
GK50N 1/2″ 100 2
GK75N 3/4″ 100 2
GK100N 1″ 100 3
GK125N 1-1/4″ 100 5
GK200N 2″ 100 8
GK250N 2-1/2″ 100 15
GK350N 3″ 100 15

Options and Suffixes

  • Hot Dip Galvanized (HDG):
    • Suffix: HDG
    • Description: Adds corrosion resistance; append to catalog number (e.g., LB50M-HDG).
  • SnapPack™:
    • Description: Packaged body with integral gasket cover (1/4″ to 2″ sizes).
    • Availability: All configurations; no specific suffix listed, confirm with supplier.

Ordering Examples

  • LB75M with Hot Dip Galvanizing: Order as “LB75M-HDG”.
  • TB100M with SnapPack™: Order as “TB100M” and specify SnapPack™ packaging (1/4″ to 2″ only).
  • X150M with Cast Iron Cover and Gasket: Order “X150M”, “K150CM”, and “GK150N” separately.

Contact your supplier to confirm availability of SnapPack™ and HDG options, as well as specific sizes for unlisted types (e.g., LL, LR, C, T).

How to Install

  1. Select the conduit body type (LB, TB, X, etc.) and size based on your conduit run.
  2. Attach the body to the conduit system using appropriate fittings.
  3. Pull conductors through, utilizing rollers (1-1/4″ to 4″ sizes) if applicable.
  4. Secure the cover (sheet steel or cast iron) with stainless steel screws, adding a gasket for NEMA 4 sealing if needed.
  5. Verify alignment and tightness for maintenance access.

Conclusion

The Form 5 Malleable Iron Conduit Outlet Bodies from Eaton’s Crouse-Hinds offer a durable, versatile solution for conduit systems, with extensive ordering options across types, sizes, and accessories. Whether you need LB, TB, or X configurations, these bodies ensure reliable performance in industrial settings. To explore or order these components, visit https://ghitech.co.id/.

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