Description
What are Form 5 Malleable Iron Conduit Outlet Bodies?
Form 5 conduit outlet bodies are robust fittings made from malleable iron, interchangeable with Appleton Form 35 bodies. They feature built-in rollers (1-1/4″ to 4″ sizes), smooth bushings for wire protection, and neoprene gaskets convertible to open type. Covers in sheet steel or malleable iron, secured with stainless steel screws, provide additional capacity and a NEMA 4 rating (1/4″ to 3″ rigid bodies with integral covers). Manufactured by Crouse-Hinds, these bodies are ideal for conduit system versatility and longevity.
Key Features
- Material: Malleable iron bodies, neoprene gaskets, sheet steel or malleable covers, stainless steel screws.
- Finish: Electrogalvanized with aluminum acrylic paint (malleable iron), natural (neoprene, stainless steel), electrogalvanized (sheet steel).
- Design: Rollers on 1-1/4″ to 4″ C and LB types, smooth bushings, convertible gaskets, domed covers.
- Certifications: UL 514B, cUL/CSA C22.2 No. 18, NEMA 4 (select sizes).
- Compatibility: Interchangeable with Appleton Form 35 conduit bodies.
Technical Specifications
| Specification |
Details |
| Material |
Bodies: Malleable iron; Gaskets: Neoprene; Covers: Sheet steel or malleable iron; Screws: Stainless steel |
| Standard Finish |
Malleable iron: Electrogalvanized and aluminum acrylic paint; Neoprene: Natural; Sheet steel: Electrogalvanized; Stainless steel: Natural |
| Sizes Available |
1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2″, 2-1/2″, 3″, 3-1/2″, 4″ |
| Certifications |
UL File No. E-15022, UL Standard 514B, cUL/CSA to CSA C22.2 No. 18 |
| NEMA Rating |
NEMA 4 (1/4″ to 3″ rigid bodies with integral gasket cover) |
| Manufacturer |
Eaton Crouse-Hinds |
Applications
Form 5 conduit outlet bodies are used in conduit systems to:
- Serve as pull outlets for conductor installation.
- Provide openings for splices and taps.
- Act as mounting points for lighting fixtures and wiring devices.
- Connect conduit sections and enable branch runs.
- Facilitate 90-degree bends and conductor access for maintenance.
Why Choose Form 5 Conduit Outlet Bodies?
- Versatility: Supports multiple conduit configurations and maintenance needs.
- Durability: Malleable iron construction with protective finishes.
- Ease of Use: Rollers and bushings simplify wire pulling and protect insulation.
- NEMA 4 Rating: Ensures watertight performance in select sizes.
Full Ordering Information
The Form 5 series offers various types (LB, TB, X, etc.), sizes, and optional features. Below is the complete ordering information based on the document, with catalog numbers and specifications.
TYPE LB (Back-to-Back Elbow)
| Cat. # |
Size |
Internal Vol. (cu. in.) |
Unit Qty. |
Wt. lbs. per 100 |
| LB50M |
1/2″ |
Not listed* |
Not listed* |
Not listed* |
| LB75M |
3/4″ |
Not listed* |
Not listed* |
Not listed* |
| LB100M |
1″ |
Not listed* |
Not listed* |
Not listed* |
| LB125M |
1-1/4″ |
Not listed* |
Not listed* |
Not listed* |
| LB150M |
1-1/2″ |
Not listed* |
Not listed* |
Not listed* |
| LB200M |
2″ |
Not listed* |
Not listed* |
Not listed* |
| LB250M |
2-1/2″ |
Not listed* |
Not listed* |
Not listed* |
| LB300M |
3″ |
Not listed* |
Not listed* |
Not listed* |
| LB350M |
3-1/2″ |
Not listed* |
Not listed* |
Not listed* |
| LB400M |
4″ |
Not listed* |
Not listed* |
Not listed* |
| *Note: LB type table was incomplete in OCR (page 2); dimensions provided on page 4. |
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TYPE TB (Tee with Back Hub)
| Cat. # |
Size |
Internal Vol. (cu. in.) |
Unit Qty. |
Wt. lbs. per 100 |
Max. No. of Conductors |
| TB50M |
1/2″ |
5.0 |
10 |
153 |
N/A |
| TB75M |
3/4″ |
8.0 |
10 |
170 |
3 #6 AWG |
| TB100M |
1″ |
13.0 |
10 |
210 |
3 #4 AWG |
| TB125M |
1-1/4″ |
25.0 |
5 |
355 |
3 #2 AWG |
| TB150M |
1-1/2″ |
28.0 |
5 |
365 |
3 #2 AWG |
| TB200M |
2″ |
70.0 |
1 |
601 |
3 #2/0 AWG |
TYPE X (Cross)
| Cat. # |
Size |
Internal Vol. (cu. in.) |
Unit Qty. |
Wt. lbs. per 100 |
Max. No. of Conductors |
| X50M |
1/2″ |
5.0 |
10 |
170 |
3 #6 AWG |
| X75M |
3/4″ |
8.0 |
10 |
190 |
3 #6 AWG |
| X100M |
1″ |
13.0 |
10 |
235 |
3 #4 AWG |
| X125M |
1-1/4″ |
25.0 |
5 |
395 |
3 #2 AWG |
| X150M |
1-1/2″ |
28.0 |
5 |
405 |
3 #2 AWG |
| X200M |
2″ |
70.0 |
1 |
665 |
3 #2/0 AWG |
Covers
Sheet Steel Covers
| Cat. # |
Size |
Unit Qty. |
Wt. lbs. per 100 |
| K50S |
1/2″ |
50 |
9 |
| K75S |
3/4″ |
50 |
13 |
| K100S |
1″ |
50 |
18 |
| K125S |
1-1/4″ |
50 |
31 |
| K200S |
2″ |
10 |
48 |
| K250S |
2-1/2″ |
5 |
75 |
| K350S |
3″ |
5 |
75 |
Cast Iron Covers
| Cat. # |
Size |
Unit Qty. |
Wt. lbs. per 100 |
| K50CM |
1/2″ |
50 |
25 |
| K75CM |
3/4″ |
50 |
31 |
| K100CM |
1″ |
50 |
41 |
| K125CM |
1-1/4″ |
20 |
91 |
| K200CM |
2″ |
10 |
160 |
| K250CM |
2-1/2″ |
5 |
285 |
| K350CM |
3″ |
5 |
285 |
Neoprene Gaskets (Perforated Center)
| Cat. # |
Size |
Unit Qty. |
Wt. lbs. per 100 |
| GK50N |
1/2″ |
100 |
2 |
| GK75N |
3/4″ |
100 |
2 |
| GK100N |
1″ |
100 |
3 |
| GK125N |
1-1/4″ |
100 |
5 |
| GK200N |
2″ |
100 |
8 |
| GK250N |
2-1/2″ |
100 |
15 |
| GK350N |
3″ |
100 |
15 |
Options and Suffixes
- Hot Dip Galvanized (HDG):
- Suffix: HDG
- Description: Adds corrosion resistance; append to catalog number (e.g., LB50M-HDG).
- SnapPack™:
- Description: Packaged body with integral gasket cover (1/4″ to 2″ sizes).
- Availability: All configurations; no specific suffix listed, confirm with supplier.
Ordering Examples
- LB75M with Hot Dip Galvanizing: Order as “LB75M-HDG”.
- TB100M with SnapPack™: Order as “TB100M” and specify SnapPack™ packaging (1/4″ to 2″ only).
- X150M with Cast Iron Cover and Gasket: Order “X150M”, “K150CM”, and “GK150N” separately.
Contact your supplier to confirm availability of SnapPack™ and HDG options, as well as specific sizes for unlisted types (e.g., LL, LR, C, T).
How to Install
- Select the conduit body type (LB, TB, X, etc.) and size based on your conduit run.
- Attach the body to the conduit system using appropriate fittings.
- Pull conductors through, utilizing rollers (1-1/4″ to 4″ sizes) if applicable.
- Secure the cover (sheet steel or cast iron) with stainless steel screws, adding a gasket for NEMA 4 sealing if needed.
- Verify alignment and tightness for maintenance access.
Conclusion
The Form 5 Malleable Iron Conduit Outlet Bodies from Eaton’s Crouse-Hinds offer a durable, versatile solution for conduit systems, with extensive ordering options across types, sizes, and accessories. Whether you need LB, TB, or X configurations, these bodies ensure reliable performance in industrial settings. To explore or order these components, visit https://ghitech.co.id/.