Eaton Crouse-Hinds FlexStation™ Explosionproof Control Station Components
The Eaton Crouse-Hinds FlexStation™ Series is a modular explosionproof control station system designed for use in hazardous locations where flammable gases, vapors, or combustible dusts are present. The system is made up of five components:
1️⃣ Operators (pushbuttons, selector switches, pilot lights)
2️⃣ Contact Blocks
3️⃣ Covers (single, two, or three-hole configurations)
4️⃣ Legend Plates (engraved function labels)
5️⃣ Bodies (various hub sizes, dead-end or through-feed options)
These customizable control stations provide safe, reliable, and flexible operation for motor control, lighting, and automation in oil refineries, chemical plants, grain processing facilities, and heavy industrial environments.
Step 1 – Select Operator Type
Pushbuttons – Front Operated
Description | Catalog Number | Options |
---|---|---|
Single pushbutton for 1 contact block | DEVX11 | Black (default), Green (G), Red (R) |
Single pushbutton for 2 contact blocks | DEVX12 | Black (default), Green (G), Red (R) |
Double pushbutton for 2 contact blocks | DEVX22 | Green/Red (GR), Black (default) |
🔹 Additional Pushbutton Options:
- Momentary Red Mushroom Head (S111) – Breaks normally closed contacts
- Maintained Red Mushroom Head (S769) – Push-to-stop, lockout standard
- Lockout with Bar & Chain (S153) – Available for DEVX11 & DEVX12
Pilot Lights – Factory Sealed, Incandescent or LED
Description | Catalog Number |
---|---|
Pilot light with red jewel | DEVX30 J1 |
Pilot light with green jewel | DEVX30 J3 |
Pilot light with amber jewel | DEVX30 J6 |
Pilot light with clear jewel | DEVX30 J10 |
Pilot light with blue LED and clear jewel | DEVX30 J11 LED |
🔹 Optional Pilot Light Transformers:
- 24V AC/DC Lamp (S300)
- 240/120V Transformer (T2)
- 480/120V Transformer (T4)
- 600/120V Transformer (T5)
Selector Switches – Lockable for Safety
Description | Catalog Number |
---|---|
2-position selector switch (N.O. – N.C.) | DEVX42 |
3-position selector switch (N.O. – Open – N.C.) | DEVX43 |
3-position selector switch (N.C. – N.O. – N.O.) | DEVX44 |
🔹 Selector Switch Options:
- Spring Return to Center from Right (S634)
- Spring Return to Center from Left (S635)
- Spring Return to Center from Both Directions (S842)
- Key-Operated Removable Options (S847 K1D – K4D)
Step 2 – Select Contact Blocks (If Required)
Description | Catalog Number |
---|---|
Contact block, 1 N.O. and 1 N.C., 10A, 600V AC, A600 rating | ESWP126 |
💡 Each control station assembly can accommodate up to three contact blocks.
Step 3 – Select Cover Type
Description | Catalog Number | Options |
---|---|---|
Blank cover with single hole (single-gang) | DS441 | N/A |
Blank cover with 2 holes (single-gang) | DS442 | N/A |
Blank cover with 3 holes (for EFD1491, 2491, 3491 back boxes) | DS443 SA | Must be aluminum (SA) |
Replacement plug for unused device openings | DS:0206765 | N/A |
🔹 Optional Cover Finishes:
- Aluminum Body (SA)
- Exterior Epoxy Powder Coat Finish (S752)
Step 4 – Select Legend Plate
For Single-Hole Covers | For Multi-Hole Covers |
---|---|
Blank (DL101) | Open-Close (DL32) |
Run-Jog (DL128) | Up-Down (DL33) |
Hand-Auto (DL129) | Start-Stop (DL37) |
Forward-Reverse (DL130) | Hand-Off-Auto (DL39) |
Stop-Start (DL190) | Auto-Manual (DL95) |
💡 Custom engravings available upon request.
Step 5 – Select Back Box Type
Back Box Arrangement | Hub Size | Dead End | Through Feed |
---|---|---|---|
Single-Gang | ½” | EDS171 | EDSC171 |
Single-Gang | ¾” | EDS271 | EDSC271 |
Single-Gang | 1” | EDS371 | EDSC371 |
Two-Gang | ½” | EDS172 | EDSC172 |
Two-Gang | ¾” | EDS272 | EDSC272 |
🔹 Options:
- Exterior Epoxy Powder Coat Finish (S752)
- Interior & Exterior Epoxy Finish (S753)
Common Pre-Assembled Control Station Configurations
Description | Catalog Number |
---|---|
One pilot light | DS455 |
One pilot light with transformer | DS476 |
Two pilot lights | DS456 |
One pushbutton | DS429 |
Two pushbuttons | DS454 |
One pushbutton and one pilot light | DS510 |
💡 Add color codes (J1 – J11) for pilot light colors.
Applications
✔ Petroleum Refineries – Remote motor control & process automation
✔ Chemical Plants – Explosionproof control in hazardous areas
✔ Offshore Drilling Platforms – Corrosion-resistant & weatherproof design
✔ Grain Processing & Storage – Protection against combustible dust hazards
✔ Industrial Manufacturing – Heavy-duty control for machinery & conveyors
Why Choose Eaton Crouse-Hinds FlexStation™?
✔ Explosionproof & Corrosion-Resistant – Designed for Class I, Division 1 & 2 hazardous areas
✔ Factory-Sealed – No additional sealing fittings required
✔ Weatherproof & Dusttight – IP66 & NEMA 4X rated
✔ Flexible Configurations – Pushbuttons, pilot lights, and selector switches available
✔ LED Lamp Options – Extended service life for pilot lights
Final Thoughts
The Eaton Crouse-Hinds FlexStation™ Series provides a customizable, explosionproof, and modular control solution for hazardous locations. With rugged construction, superior safety features, and modular configurations, these control stations are ideal for industrial automation, motor control, and lighting applications in extreme environments.
For industries requiring high-performance control stations in hazardous areas, the FlexStation™ Series is the trusted choice for safety, durability, and reliability.
Brand | CEAG |
---|---|
Cat. Number | DL01, DL02, DL03, DL05, DL06, DL07, DL08, DL09, DL10, DL101, DL101 AU OF JG, DL101 EM SP, DL101 HN OF RM, DL101 JG OF AU, DL101 ON AU, DL101 RN, DL101 ST, DL12, DL129, DL13, DL130, DL132, DL133, DL136, DL137, DL139, DL14, DL140, DL143, DL148, DL149, DL17, DL18, DL19, DL191, DL193, DL195, DL196, DL197, DL20, DL21, DL22, DL23, DL26, DL27, DL28, DL29, DL32, DL33, DL36, DL37, DL38, DL39, DL40, DL46, DL47, DL48, DL49, DL90, DL91, DL93, DL95 |
Please contact us by email sales@ghitech.co.id for assistance and technical support. All questions are welcome!
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