Eaton Crouse-Hinds FlexStation™ Explosionproof Control Station Components

Eaton Crouse-Hinds FlexStation™ Explosionproof Control Station Components

The Eaton Crouse-Hinds FlexStation™ Series is a modular explosionproof control station system designed for use in hazardous locations where flammable gases, vapors, or combustible dusts are present. The system is made up of five components:

1️⃣ Operators (pushbuttons, selector switches, pilot lights)
2️⃣ Contact Blocks
3️⃣ Covers (single, two, or three-hole configurations)
4️⃣ Legend Plates (engraved function labels)
5️⃣ Bodies (various hub sizes, dead-end or through-feed options)

These customizable control stations provide safe, reliable, and flexible operation for motor control, lighting, and automation in oil refineries, chemical plants, grain processing facilities, and heavy industrial environments.

Step 1 – Select Operator Type

Pushbuttons – Front Operated

Description Catalog Number Options
Single pushbutton for 1 contact block DEVX11 Black (default), Green (G), Red (R)
Single pushbutton for 2 contact blocks DEVX12 Black (default), Green (G), Red (R)
Double pushbutton for 2 contact blocks DEVX22 Green/Red (GR), Black (default)

🔹 Additional Pushbutton Options:

  • Momentary Red Mushroom Head (S111) – Breaks normally closed contacts
  • Maintained Red Mushroom Head (S769) – Push-to-stop, lockout standard
  • Lockout with Bar & Chain (S153) – Available for DEVX11 & DEVX12

Pilot Lights – Factory Sealed, Incandescent or LED

Description Catalog Number
Pilot light with red jewel DEVX30 J1
Pilot light with green jewel DEVX30 J3
Pilot light with amber jewel DEVX30 J6
Pilot light with clear jewel DEVX30 J10
Pilot light with blue LED and clear jewel DEVX30 J11 LED

🔹 Optional Pilot Light Transformers:

  • 24V AC/DC Lamp (S300)
  • 240/120V Transformer (T2)
  • 480/120V Transformer (T4)
  • 600/120V Transformer (T5)

Selector Switches – Lockable for Safety

Description Catalog Number
2-position selector switch (N.O. – N.C.) DEVX42
3-position selector switch (N.O. – Open – N.C.) DEVX43
3-position selector switch (N.C. – N.O. – N.O.) DEVX44

🔹 Selector Switch Options:

  • Spring Return to Center from Right (S634)
  • Spring Return to Center from Left (S635)
  • Spring Return to Center from Both Directions (S842)
  • Key-Operated Removable Options (S847 K1D – K4D)

Step 2 – Select Contact Blocks (If Required)

Description Catalog Number
Contact block, 1 N.O. and 1 N.C., 10A, 600V AC, A600 rating ESWP126

💡 Each control station assembly can accommodate up to three contact blocks.


Step 3 – Select Cover Type

Description Catalog Number Options
Blank cover with single hole (single-gang) DS441 N/A
Blank cover with 2 holes (single-gang) DS442 N/A
Blank cover with 3 holes (for EFD1491, 2491, 3491 back boxes) DS443 SA Must be aluminum (SA)
Replacement plug for unused device openings DS:0206765 N/A

🔹 Optional Cover Finishes:

  • Aluminum Body (SA)
  • Exterior Epoxy Powder Coat Finish (S752)

Step 4 – Select Legend Plate

For Single-Hole Covers For Multi-Hole Covers
Blank (DL101) Open-Close (DL32)
Run-Jog (DL128) Up-Down (DL33)
Hand-Auto (DL129) Start-Stop (DL37)
Forward-Reverse (DL130) Hand-Off-Auto (DL39)
Stop-Start (DL190) Auto-Manual (DL95)

💡 Custom engravings available upon request.


Step 5 – Select Back Box Type

Back Box Arrangement Hub Size Dead End Through Feed
Single-Gang ½” EDS171 EDSC171
Single-Gang ¾” EDS271 EDSC271
Single-Gang 1” EDS371 EDSC371
Two-Gang ½” EDS172 EDSC172
Two-Gang ¾” EDS272 EDSC272

🔹 Options:

  • Exterior Epoxy Powder Coat Finish (S752)
  • Interior & Exterior Epoxy Finish (S753)

Common Pre-Assembled Control Station Configurations

Description Catalog Number
One pilot light DS455
One pilot light with transformer DS476
Two pilot lights DS456
One pushbutton DS429
Two pushbuttons DS454
One pushbutton and one pilot light DS510

💡 Add color codes (J1 – J11) for pilot light colors.


Applications

Petroleum Refineries – Remote motor control & process automation
Chemical Plants – Explosionproof control in hazardous areas
Offshore Drilling Platforms – Corrosion-resistant & weatherproof design
Grain Processing & Storage – Protection against combustible dust hazards
Industrial Manufacturing – Heavy-duty control for machinery & conveyors


Why Choose Eaton Crouse-Hinds FlexStation™?

Explosionproof & Corrosion-Resistant – Designed for Class I, Division 1 & 2 hazardous areas
Factory-Sealed – No additional sealing fittings required
Weatherproof & DusttightIP66 & NEMA 4X rated
Flexible Configurations – Pushbuttons, pilot lights, and selector switches available
LED Lamp Options – Extended service life for pilot lights


Final Thoughts

The Eaton Crouse-Hinds FlexStation™ Series provides a customizable, explosionproof, and modular control solution for hazardous locations. With rugged construction, superior safety features, and modular configurations, these control stations are ideal for industrial automation, motor control, and lighting applications in extreme environments.

For industries requiring high-performance control stations in hazardous areas, the FlexStation™ Series is the trusted choice for safety, durability, and reliability.

Brand

CEAG

Cat. Number

DL01, DL02, DL03, DL05, DL06, DL07, DL08, DL09, DL10, DL101, DL101 AU OF JG, DL101 EM SP, DL101 HN OF RM, DL101 JG OF AU, DL101 ON AU, DL101 RN, DL101 ST, DL12, DL129, DL13, DL130, DL132, DL133, DL136, DL137, DL139, DL14, DL140, DL143, DL148, DL149, DL17, DL18, DL19, DL191, DL193, DL195, DL196, DL197, DL20, DL21, DL22, DL23, DL26, DL27, DL28, DL29, DL32, DL33, DL36, DL37, DL38, DL39, DL40, DL46, DL47, DL48, DL49, DL90, DL91, DL93, DL95

Please contact us by email sales@ghitech.co.id for assistance and technical support. All questions are welcome!

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